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Telecommunication Cables / Jelly Filled Cables Specification
- Product Type
- Telecommunication Cables / Jelly Filled Cables
- Number of Conductor
- Varies (Available in 2 to 100 pairs)
- Conductor Diameter
- 0.4mm - 0.9mm
- Conductor Number
- Multi Core
- Armored Material
- Copper
- Jelly Filled
- Yes
- Rip Cord
- Available
- Insulation
- PVC
- Installation Guideline
- Suitable for both underground and aerial installation
- Jacket
- PE (Polyethylene)
- Pairs
- Available in multiple pair configurations
- Color
- Black
- No Of Core
- 3
- No Of Pairs
- 2 to 100
- Sheath Type
- UV and weather resistant
- Flame Retardant
- Yes
- Application
- Used for signal transmission in communication networks, telephone lines
- Length
- Available in standard and custom lengths
- Surface
- Smooth and uniform finish
- Temperature Range
- -40°C to +70°C
- Cable Construction
- Solid annealed bare copper conductors, jelly filled core, moisture resistant
Telecommunication Cables / Jelly Filled Cables Trade Information
- Minimum Order Quantity
- 100 Meter
- Supply Ability
- 5000 Per Month
- Delivery Time
- 7 Days
About Telecommunication Cables / Jelly Filled Cables
We are offering high quality Telecommunication Cables that are manufactured using top-notch quality insulated copper conductors. Our range of cables is known for its noise free communication, easy installation, less maintenance, high tolerance and low cost. Further, we offer these in different sizes and dimensions and are ideal even in extreme hot or cold weather. The Jelly Filled Cables are commonly used in electrifying areas like hilly or rural areas, for its high tolerance. To cater to different needs of clients, we offer these cables at an economical price.
Other Details:
Telecommunication Cables / Jelly Filled Cables
KM CABLES & CONDUCTORS are the stockiest for telecommunication cables/ jelly filled cables of the leading brands. The product range that KM Cables Holds include cables of following types:
Polythene (Solid/Foam/Foam Skin) Insulated Jelly Filled Cables (5 Pair to 400 pair)
Description: Twisted pair cable-with solid/foam/foam skin polythene insulated copper conductor, jelly filled, polythene sheathed, bonded poly-Al moisture barrier, unarmored/ armored polythene jacket underground cable.
Application: This type of cable is meant for inter exchange and for local network use. This cable may be unarmored/armored type.
Overhead Cables & Wires Aerial Cables
Description: Polythene insulated self-supporting aerial cable in which suspension wire and the cable core are contained in a single polythene jacket of a figure of 8 sections.
Application: The cable is intended for use as a telephone distribution cable and would be suspended from posts using fixtures. These are normally used in rural/hilly areas.
PCM Cables
Description: Solid round copper conductor, polythene insulated jelly filled poly-Al moisture barrier bonded polythene sheathed underground telecom cable usable for 2 Mb/s digital System.
Application: This cable is intended as a transmission medium for carrying 2 Mb/s digital signal.
Optical Fibre Cables Central Loose Tube
Description: The cable is of Central Loose Tube (CLT) structure. Single Mode Optical Fibres are placed in a Loose Tube and jelly is applied during the extrusion process. Three FRPS are embedded in the sheathing.
Application: Trunk & Junction Network, T.V. Distribution, Data Links, Telemetry, Short span aerial application on existing open air alignment network.
Slotted Core
Description: Primary coated single mode optical fibre is placed in the helical slots of a central strength member extruded with polypropylene. The Cable core is polyethylene sheathed and Nylon jacketed to make it rodent resistant and termite proof.
Application: Trunk & Junction Network, T.V. Distribution, Data Links, and Telemetry
Aerial Optical Fibre Cables
Description: The cable is of Central Loose Tube (CLT) structure. Single Mode Optical Fibres are placed in a Loose Tube and filled with jelly. Over the loose tube a thin layer of jelly is applied during the extrusion process. Three are embedded in the sheathing. To make it suitable for aerial Application Aramide Yarn is raped over the sheathing and then it is jacketed with Nylon.
Application: Trunk & Junction Network in hilly areas & Data Link in hilly areas.
Telecommunication Cables / Jelly Filled Cables
K. Flex twisted pair cables are best suited for telephone and switchboard cabling applications. The conductor is made of solid annealed, high conductivity bare copper. The conductor is insulated with special grade high-density polyethylene different colours. The insulated cores are twisted with uniform lay to form pairs and are bunched together in such a manners so as to minimise cross talk. In 50 and 100 pair cables the units of 10 and 20 pairs respectively are identified with colour binders and stranded to form the laid up cable. The laid up cable is taped with polyester tape and further jacketed with a grey / black colour PVC with high oxygen and temperature index. The cables can be used for switchboard and internal telephone wiring in high-rise buildings, offices factories, hotels, residential complexes, etc. They generally conform to TEC specifications G/WIR-06/02 May 94.
Stringent quality control in every stage, from raw material to manufacturing up to finished product, guarantees high quality.
Salient Features: Low Attenuation, Low Corsstalk
| Construction Parameters |
1 Pair | 2 Pairs |
3 Pairs |
4 Pairs |
5 Pairs |
10 Pairs |
20 Pairs |
25 Pairs |
50 Pairs |
100 Pairs |
| Conductor (Solid annealed bare copper) |
0.4 mm diameter (nom.) & 0.5 mm diameter (nom) |
|||||||||
| Insulation Material (0.4 & 0.5 mm dia) |
High density polyethylene |
|||||||||
| Insulation Thickness (Average) 0.4 mm dia 0.5 mm dia |
0.17 mm 0.20 mmm |
|||||||||
| Diameter of Insulated Conductor 0.4 mm dia. (Maximum) 0.5 mm dia |
0.74 mm 0.92 mm |
|||||||||
| Rip cord (0.4 & 0.5 mm dia) |
Nylon |
|||||||||
| Corour Combination |
For 0.4 mm dia & 0.5 mm dia. |
|||||||||
| Pair 1 |
White- Blue |
White-Blue | White-Blue |
White-Blue |
White-Blue |
White-Blue |
White-Blue |
White-Blue |
White-Blue |
White-Blue |
| Pair 2 | -- |
White-Orange | White-Orange |
White-Orange |
White-Orange |
White-Orange |
White-Orange |
White-Orange |
White-Orange |
White-Orange |
| Pair 3 |
-- | -- | White-Green |
White-Green | White-Green |
White-Green |
White-Green |
White-Green |
White-Green |
White-Green |
| Pair 4 |
-- | -- | -- |
White-Brown |
White-Brown |
White-Brown |
White-Brown |
White-Brown |
White-Brown |
White-Brown |
| Pair 5 |
-- | -- | -- | -- |
White-Grey |
White-Grey |
White-Grey |
White-Grey |
White-Grey |
White-Grey |
| Pair 6 |
-- | -- | -- | -- | -- |
Red-Blue | Red-Blue |
Red-Blue |
Red-Blue |
Red-Blue |
| Pair 7 |
-- | -- | -- | -- | -- | Red-Orange | Red-Orange |
Red-Orange |
Red-Orange |
Red-Orange |
| Pair 8 |
-- | -- | -- | -- | -- | Red-Green | Red-Green |
Red-Green |
Red-Green |
Red-Green |
| Pair 9 |
-- | -- | -- | -- | -- | Red-Brown | Red-Brown |
Red-Brown |
Red-Brown |
Red-Brown |
| Pair 10 |
-- | -- | -- | -- | -- | Red-Grey | Red-Grey |
Red-Grey |
Red-Grey |
Red-Grey |
| Pair 11 |
-- | -- | -- | -- | -- | -- |
Black-Blue |
Black-Blue |
-- |
Black-Blue |
| Pair 12 |
-- | -- | -- | -- | -- | -- | Black-Orange |
Black-Orange |
-- | Black-Orange |
| Pair 13 |
-- | -- | -- | -- | -- | -- | Black-Green | Black-Green |
-- | Black-Green |
| Pair 14 |
-- | -- | -- | -- | -- | -- | Black-Brown | Black-Brown |
-- | Black-Brown |
| Pair 15 |
-- | -- | -- | -- | -- | -- | Black-Grey | Black-Grey |
-- | Black-Grey |
| Pair 16 |
-- | -- | -- | -- | -- | -- | Yellow-Blue |
Yellow-Blue | -- | Yellow-Blue |
| Pair 17 |
-- | -- | -- | -- | -- | -- | Yellow-Orange | Yellow-Orange |
-- | Yellow-Orange |
| Pair 18 |
-- | -- | -- | -- | -- | -- | Yellow-Green | Yellow-Green |
-- | Yellow-Green |
| Pair 19 |
-- | -- | -- | -- | -- | -- | Yellow-Brown | Yellow-Brown |
-- | Yellow-Brown |
| Pair 20 |
-- | -- | -- | -- | -- | -- | Yellow-Grey | Yellow-Grey |
-- | Yellow-Grey |
| Pair 21 |
-- | -- | -- | -- | -- | -- | -- |
Violet-Blue | -- | -- |
| Pair 22 |
-- | -- | -- | -- | -- | -- | -- | Violet-Orange | -- | -- |
| Pair 23 |
-- | -- | -- | -- | -- | -- | -- | Violet-Green | -- | -- |
| Pair 24 |
-- | -- | -- | -- | -- | -- | -- | Violet-Brown | -- | -- |
| Pair 25 |
-- | -- | -- | -- | -- | -- | -- | Violet-Grey | -- | -- |
| No. of Units |
1x1p | 1x2p | 1x3p | 1x4p |
1x5p |
1x10p |
1x20p |
1x25p |
5x10p |
5x20p |
| Colour of Unit Identification Binder For 0.4 mm dia & 0.5 mm dia. |
||||||||||
| Unit 1 |
-- | -- | -- | -- | -- | -- | -- | -- | Blue |
Blue |
| Unit 2 |
-- | -- | -- | -- | -- | -- | -- | -- | Orange | Orange |
| Unit 3 |
-- | -- | -- | -- | -- | -- | -- | -- | Green | Green |
| Unit 4 |
-- | -- | -- | -- | -- | -- | -- | -- | Brown | Brown |
| Unit 5 |
-- | -- | -- | -- | -- | -- | -- | -- | Grey | Grey |
| PVC Jacket (0.4 mm dia & 0.5 mm dia.) FRPVC compound with high oxygen index |
||||||||||
| Approx Outer Diameter 0.4 mm dia 0.5 mm dia |
2.40 3.10 | 3.10 3.90 |
3.50 4.20 |
3.90 5.90 |
4.30 5.10 | 6.20 8.20 |
8.40 10.50 |
9.30 10.70 |
12.30 15.20 | 16.80 20.40 |
| Packing Length (mtrs)0.4 mm dia & 0.5 mm dia. |
100 | 100 | 100 | 100 | 100 | 100 | 100 | 500 | 500 | 500 |
Advanced Cable Construction
These cables utilize solid annealed bare copper conductors enveloped in a jelly-filled core. The construction not only ensures optimal electrical conductivity but also provides a barrier against moisture ingress, preserving signal integrity over extended periods. The flame retardant PVC insulation and armored copper sheathing further enhance durability and operational safety.
Reliable Performance in All Conditions
Designed with a UV and weather-resistant sheath, these cables perform consistently within temperatures ranging from -40C to +70C. Whether deployed indoors or outdoors, their rugged build resists harsh sunlight, rain, and mechanical stress, making them ideal for demanding telecommunications and telephone line applications.
FAQs of Telecommunication Cables / Jelly Filled Cables:
Q: How does the jelly-filled core benefit telecommunication cables?
A: The jelly-filled core acts as a moisture barrier, preventing water ingress and protecting the copper conductors. This preserves signal quality over time and reduces the risk of corrosion or electrical faults in humid or outdoor installations.Q: What processes are involved in manufacturing these jelly filled cables?
A: Manufacturing involves drawing and annealing copper conductors, filling the cable core with moisture-resistant jelly, applying PVC insulation, armoring with copper, and finally enclosing the assembly in a UV and weather-resistant sheath. Rigorous quality checks ensure each cable meets industry standards in India.Q: Where are these jelly filled telecommunication cables typically used?
A: These cables find application in communication networks and telephone lines, particularly where environmental challenges such as moisture and temperature extremes may compromise standard cables. They are deployed by distributors, exporters, manufacturers, suppliers, and traders across India.Q: When is it advisable to use flame retardant and UV-resistant telecommunication cables?
A: Flame retardant and UV-resistant telecommunication cables are best used in environments prone to fire risks or prolonged sun exposure, such as outdoor installations, industrial setups, or regions experiencing high temperatures, ensuring safety and longevity.Q: What advantages does copper armoring provide in this cable design?
A: Copper armoring boosts mechanical protection, safeguarding the internal conductors against impact, rodents, and physical damage. It also enhances the cables durability in underground or exposed environments.Q: Can these cables be ordered in custom lengths?
A: Yes, alongside standard lengths, customers can request custom-length cables to suit project-specific requirements. This flexibility supports efficient installation and minimizes waste in large-scale or unique setups.Q: How does the smooth and uniform surface contribute to cable performance?
A: A smooth and uniform surface ensures ease of handling during installation, reduces friction for pulling through conduits, and maintains consistent insulation, which helps sustain reliable signal transmission over the cables operational lifespan.
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